施工電梯減速機|通潤驅動|Construction Elevator Speed Reducer|Torin Drive

精湛制造 · EXQUISITE MANUFACTURE

在通潤驅動，任何產品都必須經過嚴謹的工序錘煉，對品質的苛求正式來自務實精細的科學精神。
從國外引進的生產設備，將科研成果產業化，尖端的工藝，從根本上確保了加工精度，完美呈現產品設計效果。
All products must be exposed to rigorous working procedure in Torin Drive. The company’s pursuit of quality results from a pragmatic and scientific spirit. The production equipment imported from foreign countries guarantees the industrialization of development achievements. The advanced techniques guarantee the machining precision fundamentally, and perfectly embody the design intention.

克林貝格齒輪測量中心（德國）

GEAR TESTING CENTER (GERMANY)

三坐標測量機（美國）

THREE DIMENSIONAL MEASURING MACHINE (USA)

克林貝格全自動數控磨床（德國）

FULL-AUTOMATIC CNC GRINDER - KLINGELNBERG H35 (GERMANY)

利勃海爾數控滾齒機（德國）

LIEBHERR CNC GEAR HOBBING MACHINE (GERMANY)

斯圖特數控內外圓磨床（德國）

STUDER CNC CYLINDRICAL GRINDER (GERMANY)

?？铺嘏P式加工中心（德國）

STARRAGHECKERT HORIZONTAL MACHINING CENTER(GERMANY)

現場管理 · SITE MANAGEMENT

環境整潔、實行三定6S；紀律嚴明、獎懲分明，杜絕“不好意思”；
設備完好、定期檢查；物流暢通有序；信息準確及時；生產均衡有效；提高質量。

完善的試驗模式 · PRODUCT HIGHLIGHTS

實力打造引領未來
STRENGTH TO BUILD THE FUTURE

安裝了試驗行程達80M的升降機試驗塔，可測試低、中、高速施工升降機，將為升降機核心配件的研發提供完善的技術條件。新產品減速機按照最惡劣工況（滿載、43%工作制、運行高度：60m），7X24小時連續運行。確保提供客戶可靠產品，減速機必須經過16000次無故障工作循環。通過對新產品研發和產品性能的嚴格測試，我們將為客戶開發出更前沿、更穩定、更高效、更優質的產品，源源不斷地為施工升降機事業注入新的活力！

Torin Drive has installed 80-meter-high testing lifter tower with the aim of providing technical support for R&D of the lifter core parts. It can test the construction lifter with low, normal and high speed. Our latest elevator speed reducer can continuously working with 7X24 hours under a condition of fully loaded on the height of 60M by a 43% working system. We must have at least 16000 times of no-failure operation testing to make sure that we can provide the best products to our customers. By the precise design and the performance test, we strive to develop the more stable and effective products for customers and infuse the industry with new energy.

我們的產品 · OUR PRODUCT

SJ100 施工電梯減速機

SJ100 CONSTRUCTION

ELEVATOR SPEED REDUCER

主要技術指標均達到國內外同類產品的最新先進水平

The main technical indexes have reached the most advanced level of the congeneric products at home and abroad.

齒輪制造精度穩定4 級；
具有更強的可靠性與穩定性：殼體采用先進的擠壓鑄造工藝，材料致密性高，力學性能比傳統鑄造至少提升20%。

The accuracy of manufacturing has reached Level 4 with the stable performance.
More reliable and stable: take the advanced squeeze casting process with the higher density materials. The mechanics performance is upgraded to at least 20% higher than the low-pressure casting.

高效率、低能耗

High efficiency & Low Energy Consumption

采用新型高精度螺旋齒輪與硬齒面斜齒輪完美結合，
傳動效率高達96%；
該數據經過國家質量檢測所檢測。

Perfectly combining the new high-precision spiral gears and the hardened helical gears, the transmission efficiency reaches up to 96%.
The data is approved by National Quality Inspection Center.

振動小、耐沖擊、運行平穩

Low Vibration & High Impact Resistance & Stable Operation

采用兩級傳動。第一級采用新型螺旋齒輪摩擦傳動，該齒輪副具有噪音低、傳動平穩性與傳統蝸輪副一致、減震性好的特點；斜齒輪轉速對振動、噪音的影響比較大，為此將斜齒輪傳動放在第二級。

Two-stage transmission: the first stage takes the new type of spiral gear friction drive. The gear pair has the advantages of lower noise, the stable transmission as the traditional worm gear, the better shock absorption. The second stage takes the helical gearing transmission due to more vibration and noises influenced by the rotate speed of the helical gear.

使用壽命長、維護成本低

Long Service Life & Low Maintenance Cost

以SC200 雙傳動為例，籠重2000kg，載重2000kg，速度33m/min；配置兩臺13kw 電機，在每天運行時間內的任意1小時間隔內，100% 載荷/20 分鐘-50% 載荷/16 分鐘-25% 載荷/24分鐘—>當量負荷72%，減速機使用壽命高達45000小時；

Take SC200 for example: 2000 kilo weight of cage、 2000 kilo of load、 33m/min of speed; equipped with tow 13Kw motor, running in any one hour, 100% load/20 min、50% load/16 min、 25% load/24min ---> 72% equivalent load, more than 45000h using life of reducer.

減速機只需加注3L 潤滑油；

Just pour 3L lube oil into the reducer

齒形嚙合設計更合理

More reasonable design for the gear meshing

電動機處于耗電或發電狀態，該減速機均能正常運行，且不受能動方向限制，有效解決市場上采用準雙曲齒輪斷齒缺陷。

Whenever the motor is in a power consumption or power-on status, the reducer always keeps the normal operation and isn't limited by the direction of rotation. It can effectively solve the break of hypoid gear.

低溫升

Low Temperature Rise

減速機在額定負載下，按40% 工作制運行至熱平衡時測得的油溫。低油溫有效延長油封老化時間；全新的軸密封設計理念、獨特的控制手段，有效解決市場減速機滲漏油平凡問題。

Running with rated load, the oil temperature is measured according to 40% of the working time. Lower temperature of oil can extend the aging of oil seal; the new design for the sealing of shaft and the unique control system can effectively solve the leakage of oil which happens regularly in the market.

有限元強度分析

Finite Element Strength Analysis

關鍵零部件均采用有限元進行強度分析，以確保每一個零部件的品質都能得到優化，為產品的穩定、高效、長期運行提供強大的技術保障。

We adopts finite element strength analysis on key components in order to guarantee the quality of each part can be optimized to the utmost extent and support the products with the stable, high efficient and long-term running performance.

潤滑油更換時間間隔；合成油最長不超過 4 年；礦物油最長不超過2 年。

Replacement time of lube oil: synthetic oil-less than 4 years, mineral oil-less than 2 years.

溫度與潤滑油壽命曲線圖
Graph of the relationship between temperature and lifespan of lubricating oil

工作小時數
為油池持續溫度
合成油
礦物油

Working hours
Oil temperature
Synthetic oil
Mineral oil

實力打造引領未來

STRENGTH TO BUILD THE FUTURE

注意事項：

環境溫度低于-5℃時，必須選用合成油；
尺寸及規格如有變更，恕不另行通知。

Hint for users:

It is required to use synthetic oil when the environment temperature under -5°C. It is required to use synthetic oil.
Data are subject to change without prior notice.

SJ125 施工電梯減速機

SJ125 CONSTRUCTION

ELEVATOR SPEED REDUCER

節能

Energy Conservation

采用礦物油，減速機傳動效率≥ 87%，采用合成油，減速機傳動效率高達92%。

Reducer with mineral oil, the transmission efficiency is 87%; if with synthetic oil, the transmission efficiency is 92%.

環保 · 永不漏油

Environmentally Friendly

采用上置式蝸桿結構，高速軸以及主軸油封唇口均高于油位線，避免漏油風險，實現永久不漏油。

Using the structure of inhead type. High speed shaft and main shaft oil seal lip were higher than the oil level line. Avoid oil spilling. No oil spill risk.

升溫低

Low Temperature Rise

按照額定負載（2T 吊籠+2T 載重）43% 工作制運行，減速機潤滑油溫升≤ 45K。

Running with the 43% duty of the rated load (2T cage & 2T load), the temperature rise of the reducer is 45K.

軸承使用壽命更長

Long Service Life of Bearing

高速軸軸承是發熱最嚴重的，采用Torindrive 特制的高精度球軸承代替目前市場上普遍使用的滾子軸承，而且內部采用獨特的循環冷卻潤滑系統，使其冷卻效果更佳。

The fever of High speed spindle bearing is the most serious. Torindrive use special high precision ball bearings instead of the commonly used roller bearing and unique internal circulation cooling lubrication system, the cooling effect of reducer is better.

外形美觀

Nice Appearance

吸取國內外先進的設計理念，外殼進行流體模擬分析和結構優化，獨具新穎一格的“圓型”外結構，使其散熱更好。

Blending the most advanced design concept from home and abroad, fluid simulation was carried out on the shell, the structure is optiomized to the utmost.
The special circular structure makes the heat dissipation better.